Cooling System - GSC (English Units)

Cooling System - GSC (Metric Units)

Summary

The objective of this example is to use the GSC module to vary the required pump speed and control pressure such that a minimum flow of 150 gal/min is maintained through the Heat Exchanger, and the control valve open percentage remains above 30%.

Note: This example can only be run if you have a license for the GSC module.

Topics Covered

  • Applying multiple variables and goals.

  • Using linked variables

Required Knowledge

This example assumes the user has already worked through the Walk-Through Examples section, and has a level of knowledge consistent with the topics covered there. If this is not the case, please review the Walk-Through Examples, beginning with the Beginner - Three Reservoir example. You can also watch the AFT Fathom Quick Start Video Tutorial Series on the AFT website, as it covers the majority of the topics discussed in the Three-Reservoir Model example.

In addition the user should have worked through the Beginner - Heat Transfer in a Pipe - GSC example.

Model Files

This example uses the following files, which are installed in the Examples folder as part of the AFT Fathom installation:

Step 1. Start AFT Fathom

From the Start Menu choose the AFT Fathom 13 folder and select AFT Fathom 13.

To ensure that your results are the same as those presented in this documentation, this example should be run using all default AFT Fathom settings, unless you are specifically instructed to do otherwise.

Step 2. Open the Model

Open the US - Cooling System.fth example file and save it as a new file.

Load the Pump A scenario and turn off Pump J5 by opening the properties window, navigating to the Optional tab, and selecting the Pump Off No Flow special condition.

Open the properties window for Control Valves J11. On the Control Valve Model tab, under Loss When Fully Open, select Cv and then select From Open % Table (on Optional Tab) for the Loss Source.

Go to the Optional tab and add the following data to Open Percentage Data table:

Open Pct. Cv
0 0
100 150

Click OK. Make these same changes to Control Valves J12 and J13. The workspace should look like Figure 1 below:

The Workspace window for the GSC Cooling System example.

Figure 1: Workspace for GSC Cooling System example

Step 3. Define the Modules Group

Open Analysis Setup, and navigate to the Modules panel. Check the box next to Activate GSC. The Use option should automatically be selected, making GSC enabled for use.

Step 4. Define the Goal Seek and Control Group

Specify the variables and goals for the model.

Variables Panel

Open the Variables panel in the Goal Seek and Control group in Analysis Setup. For this example, we will be adding four variables: one pump variable and three control valve variables which will be linked. Enter the variable inputs shown in Figure 2:

The Variables tab of the Goal Seek and Control Manager with 4 variables defined.

Figure 2: The Variables panel is used to specify the variables

Goals Panel

There should be one goal defined for each variable. In this case we essentially have two variables, since all of the control valve variables are linked, causing them to act as a single variable.

Open the Goals panel in the Goal Seek and Control group in Analysis Setup. Create two new goals as defined below in Figure 3:

The Goals panel of the Goal Seek and Control Manager with two goals defined.

Figure 3: GSC Manager Goals tab is used to specify the goals

After entering the data, the Goals panel should appear as shown in Figure 3. Note that by setting the most hydraulically remote heat exchanger and control valve equal to the minimum requirements, we are ensuring that the other heat exchangers and control valves will exceed the minimum values.

Step 5. Run the Model

Click Run Model on the toolbar or from the Analysis menu. This will open the Solution Progress window. This window allows you to watch as the AFT Fathom solver converges on the answer. Now view the results by clicking the Output button at the bottom of the Solution Progress window.

Step 6. Examine the Output

The results of the GSC module analysis are shown in the General Output section. The GSC Variables tab shows the final values for the variable parameters, as shown in Figure 4. The pump speed was determined to be 81.98%, and the control setpoint for the valves was determined to be 44.82 psig. The GSC Goals tab shows the final values achieved for the goals, as shown in Figure 5.

Viewing the Valve Summary tab will show that control valves J11 and J12 have open percents above the minimum of 30%. The Heat Exchanger Summary tab will similarly show that heat exchangers J14 and J15 have volumetric flow rates above the required minimum of 150 gal/min.

The GSC Variables tab of the Output window.

Figure 4: GSC Variable Results are displayed in the General section of the Output Window

The GSC Goals tab of the Output window.

Figure 5: GSC Goal Results are displayed in the General section of the Output Window